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Linear winding

Aumann linear winding technology – a particularly reliable solution, ideal for the manufacture of solenoid valves, relays, transformers, single element poles, antenna coils and speaker coils.

CWS
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Description

The CWS linear winding system with fixed headstock is characterised by a highly compact and extremely robust construction that enables speeds of up to 30,000 rpm. The machine has been developed for medium-volume components with high wire-laying precision requirements. The CWS system is prepared ex-works for integration into production lines.

Features

  • Network-capable modular control concept
  • Fully automatic winding of axial and radial connection pins as well as auxiliary pins
  • Graphically supported user guidance via multi-touch panel
  • Wire laying system, driven via 3 servomotor axes
  • Rapid-change winding tools
  • Automatic loading and unloading during the winding cycle
  • Highly dynamic brushless servomotors
  • Beckhoff PC control

 

Options

  • Swivelling wire guide
  • Wire cutting device
  • Twisting device
  • Stripping device
  • Double wire guide for bifilar windings
  • Tailstock
  • Short cycle times thanks to swivel frames
  • Automatic loading and unloading
  • Interleave and cover insulation wrapping
  • Statistical process control
  • 2-wire technology

Wire lock on the wire guide for operation without wire loss


LWS
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Description

The LWS linear winding system is the latest generation of the well-established Aumann winding systems with linear spindle alignment. The modular design based on the modular principle enables the construction of a wide variety of different winding systems for use in manual, shuttle and transfer belt operation applications. Thanks to the development of new drive concepts and the consistent realisation of a bulk and stability optimised construction, the LWS achieves the highest levels of performance.

Features

  • Network-capable modular control concept
  • Fully automatic winding of axial and radial connection pins as well as auxiliary pins
  • Graphically supported user guidance via multi-touch panel
  • Wire laying system, driven via 3 servomotor axes
  • Short cycle times thanks to swivel frames
  • Rapid-change winding tools
  • Automatic loading and unloading during the winding cycle
  • Highly dynamic brushless servomotors
  • Beckhoff PC control

 

Options

  • Swivelling wire guide
  • Wire cutting device
  • Wire lock on the wire guide for operation without wire loss
  • Twisting device
  • Stripping device
  • Double wire guide for bifilar windings
  • Tailstock
  • Automatic loading and unloading
  • Interleave and cover insulation wrapping
  • Statistical process control
  • 2-wire technology

Spindle actuation for additional functions on the winding tool


LWS/S
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Description

The LWS/S linear winding system by Aumann is the first heavy-duty wire machine on the market. It enables the use of wire diameters of up to 3.0 mm in an extremely large wire chamber. This machine was developed in response to the ever increasing shift towards electromobility. In this field, high powers have to be transmitted for a given vehicle electrical system voltage, which can only be achieved through the use of large cross sections. The swivel frame version (turret head) enables parallel loading and other parallel processes.

Features

  • Four regulated servo axes
  • Powerful process control module
  • Graphically supported user guidance via multi-touch panel
  • Wire laying system, driven via 3 servomotor axes
  • Short retooling times
  • Automatic winding of radial connection pins and auxiliary pins
  • Rapid-change winding tools
  • Highly dynamic brushless servo drives
  • Swivel frame for simultaneous loading and unloading during winding
  • Beckhoff PC control

 

Options

  • Tailstock
  • Wire separation systems
  • Wire lock on the wire guide for operation without wire loss
  • Stripping device (inline)
  • Cover insulation wrapping
  • Interleave insulation feed
  • 3-wire technology
  • Wire pre-shaping unit for creating compact winding stacks

Spindle actuation for additional functions on the winding tool


HWS
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Description

The HWS linear winding system enables economical winding with transfer machines.The HWS has been designed for the high-volume production of small to medium coils of thin and extra-thin wires. It features highly dynamic servo axes. The use of the best quality components ensures high-level availability and consistent product quality.

Features

  • Network-capable modular control concept
  • Fully automatic winding of axial and radial connection pins as well as auxiliary pins
  • Graphically supported user guidance via multi-touch panel
  • Wire laying system, driven via 3 servomotor axes
  • Rapid-change winding tools
  • Automatic loading and unloading during the winding cycle
  • Highly dynamic brushless servomotors
  • Beckhoff PC control

 

Options

  • Swivelling wire guide
  • Wire cutting device
  • Twisting device
  • Stripping device
  • Double wire guide for bifilar windings
  • Tailstock
  • Short cycle times thanks to swivel frames
  • Automatic loading and unloading
  • Interleave and cover insulation wrapping
  • Statistical process control
  • 2-wire technology
  • Wire lock on the wire guide for operation without wire loss


Aumann Worldwide

Beelen

Berlin

Espelkamp

Limbach-Oberfrohna

Changzhou, China

Clayton, USA