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Linear winding

Aumann linear winding technology – a particularly reliable solution, ideal for the manufacture of solenoid valves, relays, transformers, single element poles, antenna coils and speaker coils.

LWS - Linear Winding System
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Description

The linear winding system LWS is the latest generation of the proven Aumann winding systems with linear spindle arrangement. The networkable, modular control concept is based on a Beckhoff PC control system. The modular design allows the mounting of a wide variety of different systmes, for use in manual mode, shuttle mode or transfer belt operation mode. Due to the development of a mass-optimized and strength-optimized design, the LWS has the highest degree of performance.

Advantages

  • Stable basic structure
  • PC control system Beckhoff brand
  • Graphic-based operator guidance
  • Programmable via the user interface and plain text
  • Access to the machine by means of the remote control
  • MES-capability
  • Swivel frame for simultaneous loading and unloading during the winding
  • Automatic terminating connection wires
  • Wire loss-free operation possible
  • Quick-change winding tools
  • Integrable in a production line

 

Options

  • Swivelling wire guide
  • Wire cutting device
  • Wire lock on the wire guide for wire loss-free operation mode
  • 2-wire technology
  • 3-wire technology
  • Wire stripping unit (in-line)
  • Twister
  • Bandaging of the intermediate insulation and cover insulation
  • Spindle actuation for additional functions on the winding tool in the swing frame
  • Counter-bearing
  • Spindel acutation for additional functions on the winding tool in the counter-bearing
  • Mechanically synchronized counter-bearing
  • Automatic loading and unloading
  • Statistic process control

LWS/S - Linear Winding System for Thick Wire
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Description

With the linear winding system LWS/S, Aumann has developed the first thick-wire machine on the market. It allows the use of wire diameters of up to 3.0 mm in an extremely large winding space. The networkable, modular control concept is based on a Beckhoff PC control system. The development of the machine was initialized by the mega trend of the electromobility. Here, high powers must be transmitted for a given voltage of the vehicle electrical system. This requires high cross-section of the wires. The swing frame variant (turret head) enables a parallel loading and further parallel processes.

Advantages

  • Stable basic structure
  • PC control system Beckhoff brand
  • Graphic-based operator guidance
  • Programmable via the user interface and plain text
  • Access to the machine by means of the remote control
  • MES-capability
  • Swivel frame for simultaneous loading and unloading during the winding
  • Automatic terminating connection wires
  • Quick-change winding tools
  • Integrable in a production line

 

Options

  • Wire cutting device
  • Wire lock on the wire guide for wire loss-free operation mode
  • Wire pre-forming device for producing compact winding packages
  • 2-wire technology
  • 3-wire technology
  • Wire stripping unit (in-line)
  • Supply of intermediate insulation
  • Bandaging of the intermediate insulation and cover insulation
  • Spindle actuation for additional functions on the winding tool in the swing frame
  • Counter-bearing
  • Spindel acutation for additional functions on the winding tool in the counter-bearing
  • Mechanically synchronized counter-bearing
  • Statistic process control

CWS - Coil Winding System
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Description

The linear winding system CWS with fixed spindle box is characterized by a very compact and particularly robust design that allows speeds up to 30,000 rpm. The networkable, modular control concept is based on a Beckhoff PC control system. The machine has been developed for medium-sized components with high precision requirements with regard to the laying of wires. CWS is prepared ex factory for the integration in production lines.

Advantages

  • Stable basic structure
  • PC control system Beckhoff brand
  • Graphic-based operator guidance
  • Programmable via the user interface and plain text
  • Access to the machine by means of the remote control
  • MES-capability
  • Automatic terminating connection wires
  • Wire loss-free operation possible
  • Quick-change winding tools
  • Integrable in a production line

 

Options

  • Swivelling wire guide
  • Wire cutting device
  • Wire lock on the wire guide for wire loss-free operation mode
  • 2-wire technology
  • 3-wire technology
  • Wire stripping unit (in-line)
  • Twister
  • Bandaging of the intermediate insulation and cover insulation
  • Spindle actuation for additional functions on the winding tool
  • Counter-bearing
  • Automatic loading and unloading
  • Statistic process control