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Radar sensors

Your product – our manufacturing solution

Assembly system for radar sensors

Aumann offers highly automated assembly systems for the series production of various short-range radar sensors. These serve as sensors for driver assistance systems in passenger cars and commercial vehicles.


The manufacturing solution includes 6 automatic and partially automated individual stations for mounting the electronic components in the housing and various function tests.

The stations are all manually supplied with parts. In order to guarantee process reliability, a number of lean principles are implemented, e.g: Poka-Yoke, Chaku-Chaku. This balanced combination of automatic assembly and testing processes with manual handling processes enables a cycle time of 24 seconds to be achieved with five operators.


The complete system has an installation area of approx. 15 x 10 m, communicates with customer MES for traceability for material and process data and is designed to conform to ESD.

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  • Component handling
  • Component feed-in
  • Force-displacement-monitored joining processes
  • Screwing processes
  • Adjustment processes
  • Tactile and optical inspection processes
  • Inline measuring
  • System integration
  • Traceability
  • Laser marking and labelling
  • Control concepts in accordance with customer requirements

How can we help you?

Jörg Radünz

Aumann Limbach-Oberfrohna GmbH